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Thread: 120mm top blowhole mod cutoff

  1. Top | #11
    Senior Onion
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    Re: 120mm top blowhole mod cutoff

    It's more a case of an uneven cut can cause problems with the cutter grabbing if it breaks through earlier in one section, Will, rather than the finish.

  2. Top | #12
    Veteran Firefly
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    Re: 120mm top blowhole mod cutoff

    Quote Originally Posted by will_perdikakis View Post
    Interesting... I did mine with a single wheel.

    Dual holes through the cover of a Lian Li. I will post pictures later.
    Your Lian Li is aluminum, no? If so, then that is the reason why you only used one wheel. Aluminum is MUCH softer than steel.

    My recommendation is to draw yourself a chalk circle where you want the hole, and drill a series of holes (3/8" would suffice) around the inside of the hole. Then get yourself a grinding wheel for your dremel (most dremel kits come with this). Note: I do not mean the sanding drum. Use the grinding wheel to get the edges close. Finish with a fine, round file.

    Or, if you can stomach the cost -- buy a hole saw. Don't cheap out on the hole saw, you'll regret it.

    Lenox Carbide-Tipped Hole Saw

  3. Top | #13
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    Re: 120mm top blowhole mod cutoff

    Quote Originally Posted by RealTime View Post
    Aluminum is MUCH softer than steel.
    Understood.

    Please re-read the post that I was replying to.

    [help]

  4. Top | #14
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    Re: 120mm top blowhole mod cutoff

    Quote Originally Posted by will_perdikakis View Post
    Understood.

    Please re-read the post that I was replying to.

    [help]
    Yea im not gonna be a cheap @$$ and do a crappy job. The case was too expensive just to ruin it to save on costs. And yea it is aluminum so it shouldnt be as bad when compared to steel metal.

  5. Top | #15
    Veteran Firefly
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    Re: 120mm top blowhole mod cutoff

    Quote Originally Posted by will_perdikakis View Post
    Understood.

    Please re-read the post that I was replying to.

    [help]
    Right. He was trying to say a person would use more wheels cutting aluminum than steel -- which makes no sense. You and I are saying the same thing, but I wanted to clarify your case was aluminum.


  6. Top | #16
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    Re: 120mm top blowhole mod cutoff

    To protect the case from accidental scratched while handling and working on it, consider covering it with tape in the area you'll be handling and working on - leave the actual pilot hole and area being cut free, so it doesn't catch or gum up the cutters.
    Then you can remove it and clean any residual adhesive off.

  7. Top | #17
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    Re: 120mm top blowhole mod cutoff

    I just use a jigsaw myself with a fine cutter. Works like a charm. Then take a drill to the mount holes.
    Also use the drill to start out a nice opening for the jigsaw.

  8. Top | #18
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    Re: 120mm top blowhole mod cutoff

    Reminds me, what about a nibbler, a nice neat job and can be used on a lot of other sheet work.

  9. Top | #19
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    Re: 120mm top blowhole mod cutoff

    Quote Originally Posted by scottz63 View Post
    Bimetal 120mm holesaw is the best way to go.
    Yeah and a jackhammer for the mounting holes.

    Dremel, two, three cutting wheels and an old CD (yeah a Compact Disc) and a single sheet of a 600 grit sand paper is all he needs.

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